CPW-Series

M3 to M8 (Ø 10/12/12,7 mm only possible with modification)

Description

Equipment

  • User friendly and self-explanatory menu navigation
  • Very high welding capacity through intelligent program architecture and optimal program sequence
  • Possibility of individually set zero points
  • Quick change system for stud welding heads
  • Fast and easy programming through user guided program editor
  • Rewelding function with continuation of the program after stop
  • Integrated display of cycle time and work piece counter

Structure

  • Machine protection cover
  • Storage: 1000 programs with 200 lines each
  • Display for error indications
  • High precision ball screw system
  • Ball bearing spindles
  • High positioning accuracy of the unit through rugged design and linear guidance with ball bearings

Features

  • High welding capacity
  • High traverse speed
  • Modular concept based on CAN-Bus-Technology
  • Free programmable stroke of Z-axis (0 to 120 mm)

Options

  • Work piece fixtures
  • Felxible fixture concept
Working range 600 x 420 x 120 mm / 23.6“ x 16.5“ x 4.7“
T-slot work plate 800 x 490 mm / 31.5“ x 19.3“
Welding range M3 to M8, dia. 3 to 8 mm (dia. 10/12/12.7 mm only possible with modification) #4 to 5/16“, dia. #4 to 5/16“ (dia. 3/8“ to 1/2“ only possible with modification)
Stud length 8 to 40 mm / 0.31“ to 1.57“ (other lengths on request)
Welding capacity Up to 30 studs/min (depending on configuration)
Traverse speed 25 m/min (X-Y), 20 m/min (Z) / 82‘/min X-Y, 65.6‘/min Z
Stud feeding Automatic stud feeding (up to 3 different stud length per welding head)
Positioning accuracy of welded stud ± 0.2 mm / ± 0.008“
Positioning and repeat accuracy ± 0.05 mm / ± 0.002“
Stud welding head KAH 412 KAH 412 LA (mechanical length compensation - gap)
Max. number of stud welding heads 1
Connections Electrical: 400 V*, 16 A, 50 Hz; Pneumatic: 6 bar min./10 bar max./inner hose dia. 6 mm *alternative primary power see „Order No.“
Motor-driven Z-axis Z = 0 to 120 mm / 0 to 4.7“ (free programmable because of servo drive technology)
Controller High performance PLC IEC 61131-3
Display 9“ Touchscreen
Keyboard Touch
Dimension LxWxH 1600 x 950 x 1900 mm / 63” x 37.4” x 74.8”
Weight Approx. 640 kg / 1410,96 lbs
Order No. According to project

Suitable stud welding guns: