MPW-Series

M3 to M8 (dia. 10/12/12.7 mm only possible with modification)

Description

Application

  • Basic milling operations (optional)

Equipment

  • Graphic user interface (Windows 7)
  • Easy menu navigation
  • Continuous path control
  • CNC-programming according to DIN 66025
  • Very high welding capacity through intelligent program architecture
  • Multilingualism
  • Free zero point
  • Quick change system for welding heads
  • Fast and easy programming through user guided program editor
  • Industrial PC-controlled
  • Hard disc with 60 GB memory capacity
  • Reweld function and continuation of the program after stop
  • Flexible connectors for ground clamps
  • Very short set-up time (a.e. automatic calibration of Z-axes)
  • Integrated display of cycle time and work piece counter
  • Network connection

Structure

  • High precision ball screw system
  • High positioning accuracy of the unit through rugged design and linear guidance with ball bearings
  • Clear welding cable guidance inside the energy chains
  • Machine accessibility from all 4 sides through a side-mounted switchboard cabinet behind the Y working range
  • Operating panel
  • Wiring of machine and switchboard according to latest VDE regulation
  • Detailed documentation of mechanical and electrical components

Features

  • High performance servo motors (Vmax = 48 m/min)
  • Up to 8 servo axes
  • Very short change-over time
  • Free programmable stroke of stud welding head (0 to 200 mm)

Options

  • HBS-CAD with DXF-files converter and network interface card for external programming
  • Flexible fixture concept
  • Machine protection cover (only for MPW 1010)
  • Customer specific handling systems
  • Single stud feeding (PBZ)
  • Pneumatic clamp
  • Workpiece downholder
  • Spray regulator unit
  • Shuttle table (only for MPW 1010)
  • Swivel stop
  • HBS Code Reader
  • HBS Dual Milling Unit
  • HBS Adjustment set for welding head position
Working range 1250 x 1050 mm / 49,21“ x 41,34“ (MPW 1010); 1250 x 2250 mm / 49,21“ x 88,58“ (MPW 2010); (maximum working range for up to 3 welding heads)
Welding range M3 to M8, dia. 3 to 8 mm (dia. 10/12/12.7 mm only possible with modification) #4 to 5/16“, dia. #4 to 5/16“ (dia. 3/8“ to 1/2“ only possible with modification)
Stud length 8 to 40 mm / 0.31“ to 1.57“ (other lengths on request)
Welding capacity Up to 30 studs/min (depending on configuration)
Traverse speed Up to 48 m/min / 157.48‘/min
Stud feeding Automatic stud feeding (up to 3 different stud lengths per welding head)
Positioning accuracy of welded stud ± 0.2 mm / ± 0.008“ (depending on work piece and stud geometry)
Positioning and repeat accuracy ± 0.05 mm / ± 0.002“
Stud welding head KAH 412 KAH 412 LA (mechanical length compensation - gap)
Max. number of stud welding heads 4 (up to 3 stud lengths per welding head possible)
Connections Electrical: 400 V, 32 A, 50 Hz Pneumatic: 6 bar min./10 bar max./inner hose dia. 6 mm / 1/4‘‘
Motor-driven Z-axis Z = 0 to 200 mm / 0 to 7.87‘‘ (free programmable because of servo drive technology)
Dimension LxWxH 2400 x 2 700 x 3 100 mm / 94.49“ x 106.30“ x 122.05“ (MPW 1010); 3600 x 2 700 x 3 100 mm / 141.73“ x 106.30“ x 122.05“ (MPW 2010)
Order No. According to project

Suitable stud welding guns: